DFM checks you can run with MTK

Manufacturing Toolkit provides precise geometry processing, feature recognition, DFM analysis, and web visualization — all in a single SDK.

DFM analysis visualization on a mechanical part

Irregular bend relief DFM check

Irregular bend relief overview

Irregular bend relief size issue can occur when the bend relief is not proportionally sized to the bend radius and sheet thickness.

When the bend relief is too small, it can cause deformation, cracking, or even tearing during the bending process. On the other hand, if the bend relief is too large, it can create weak points in the metal and decrease the overall strength of the design.

Irregular bend relief detection conditions

MTK identifies this issue when the following conditions are met:

where:

  • — actual width of bend relief
  • — actual length of bend relief
  • — actual sheet thickness
  • — actual bend radius
  • — minimum bend relief width to sheet thickness ratio from expected bend relief parameters
  • — minimum bend relief length to bend radius ratio from expected bend relief parameters

How MTK detects irregular bend reliefs

MTK automatically analyzes B-Rep CAD models for irregular bend reliefs. The SDK checks the relevant geometry against DFM criteria to identify potential issues that can increase manufacturing complexity or cost, or lead to quality or assembly problems.

Documentation and API reference

Detailed API reference for the irregular bend relief DFM check is provided in the MTK documentation, including issue classes, detection interfaces, and integration details.

Irregular bend relief

Explore DFM checks by process

CNC machining

CNC machining

  • Identify over 25 design flows for milling, drilling, and turning.
View DFM checks
Sheet metal

Sheet metal

  • Analyze DFM within almost 30 checks, such as insufficient hole spacing, inconsistent bend radii, etc.
View DFM checks
Injection molding

Injection molding

  • Reveal DFM issues, including high ribs, high screw boss, irregular wall thickness, etc.
View DFM checks
Rahul Arethiya

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"Manufacturing Toolkit has played a crucial role in building our costing engine. It allows us to deliver faster and more accurate quotations, which is essential for our buyers and suppliers. We’re saving time and streamlining the manufacturing industry across India."

Rahul Arethiya

Product Manager, Karkhana.io

Roland Mokuolu

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"Manufacturing Toolkit helps us optimize designs early, saving time and costs. It provides precise and instant design for manufacturability (DFM) feedback focused on key processes, such as sheet metal fabrication and CNC machining. Excellent documentation and support make CAD Exchanger a reliable partner for our needs."

Roland Mokuolu

Co-founder and COO, Partsimony

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"We had an excellent experience working with the CAD Exchanger and found them to be professional, responsive and have a solid understanding of the domain"

Karen McRitchie

VP Product Development, Galorath Inc.

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"We’ve been using both MTK and CAD Exchanger for several years, and these technologies have been instrumental in delivering superior software solutions to our clients in order to automate their individual manufacturing process chains based on the AI copilot of up2parts."

Marco Bauer

CEO, up2parts GmbH

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