DFM checks you can run with MTK

Manufacturing Toolkit provides precise geometry processing, feature recognition, DFM analysis, and web visualization — all in a single SDK.

DFM analysis visualization on a mechanical part

Irregular notch corner fillet radius DFM check

Irregular notch corner fillet radius overview

If the ratio of the notch corner fillet radius to the thickness of the sheet metal is irregular, this can lead to problems in the production of notches.

Straight corners of the notch can be difficult to shear cleanly without causing deformation or fractures in the material. Rounded corners help distribute cutting force more evenly, reducing the chance of warping or breaking and providing a cleaner, more precise cut.

Irregular notch corner fillet radius detection conditions

MTK identifies this issue when the following condition is not met:

where:

  • — actual notch corner fillet radius
  • — actual sheet thickness
  • — expected notch corner fillet radius to sheet thickness ratio

How MTK detects irregular notch corner fillet radii

MTK automatically analyzes B-Rep CAD models for irregular notch corner fillet radii. The SDK checks the relevant geometry against DFM criteria to identify potential issues that can increase manufacturing complexity or cost, or lead to quality or assembly problems.

Documentation and API reference

Detailed API reference for the irregular notch corner fillet radius DFM check is provided in the MTK documentation, including issue classes, detection interfaces, and integration details.

Irregular notch corner fillet radius

Explore DFM checks by process

CNC machining

CNC machining

  • Identify over 25 design flows for milling, drilling, and turning.
View DFM checks
Sheet metal

Sheet metal

  • Analyze DFM within almost 30 checks, such as insufficient hole spacing, inconsistent bend radii, etc.
View DFM checks
Injection molding

Injection molding

  • Reveal DFM issues, including high ribs, high screw boss, irregular wall thickness, etc.
View DFM checks
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"Manufacturing Toolkit has played a crucial role in building our costing engine. It allows us to deliver faster and more accurate quotations, which is essential for our buyers and suppliers. We’re saving time and streamlining the manufacturing industry across India."

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Product Manager, Karkhana.io

Roland Mokuolu

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"Manufacturing Toolkit helps us optimize designs early, saving time and costs. It provides precise and instant design for manufacturability (DFM) feedback focused on key processes, such as sheet metal fabrication and CNC machining. Excellent documentation and support make CAD Exchanger a reliable partner for our needs."

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Co-founder and COO, Partsimony

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"We’ve been using both MTK and CAD Exchanger for several years, and these technologies have been instrumental in delivering superior software solutions to our clients in order to automate their individual manufacturing process chains based on the AI copilot of up2parts."

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CEO, up2parts GmbH

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